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By Katherine K. Frisch, Editor, Government Procurement Magazine
Published: August, 1997
The following article is reprinted by permission of Government Procurement Magazine
Even before King County, WA,
created the Recycled Product Procurement Program, recycled products and materials were
popping up in offices and the Purchasing Stores. Since then, the county has taken on a
leadership role in developing applications for recycled products.
The program's original policy was
derived in 1989 from publications of the Environmental Protective Agency (EPA) procurement
guidelines, the State of California, and a number of other sources. The final 34-page
document put a control-based program in place.
"It was optimistically
believed that the EPA model could be effectively used in King County, but it became clear
fairly early, that while it was applicable and functional at the federal level, it was not
working well for county agencies," says Eric Nelson, Recycled Product Procurement
Program Coordinator of King County.
"The original policy included
such things as tracking and reporting the number of sacks of fly ash that contractors used
in cement mixes," he says.
As a practical matter, the
tracking of fly ash, or any other product, was not working well. Nelson claims,
"County agencies would need to spend more money counting the sacks of fly ash than
they would spend on the sacks themselves."
In 1994, the county set about refining the lengthy document. What they came up with was very similar in theory, but stressed education rather than control, and thankfully, was condensed into a four-page, user-friendly document.
The revision benefited greatly by
relying on five key components that are:
By streamlining the policy and
controls, the revision acknowledges a broader group of environmentally preferable
products, and changes the procurement priorities of the more than 10,000 county employees
and their contractors.
The Recycled Product Procurement
Program is housed within the Procurement Services Division and is nurtured by just two
people, Eric Nelson, Coordinator, and Karen Hamilton, Program Analyst. "It's a lot of
work, but it's fun," Nelson quips, "except for the perennial uncertainties of
the budget process."
He credits much of the program's
success to a liaison network of over 300 employees in agencies throughout the county.
"We found that it was better to rely on the very able brains of the engineers and
others within the agencies," Nelson says.
Nelson and Hamilton look through an agency's personnel chart for likely liaison candidates. "We approach a department director, and then the managers, talking to them about needing people to evaluate products on the street level," he says.
In truth, before formally
approaching a department, the person most likely to be appointed has already been spotted.
Many times Nelson or Hamilton have spoken in advance to the person and gotten him or her
to volunteer.
"We basically inform the
agency management of what we've already done," he says, "and then they can sign
off on it."
Though the revised policy states
that, "all agencies shall use and require their contractors and consultants to use
products manufactured with the maximum practicable amount of recovered material,
especially post-consumer material," Nelson confidently leaves the details to the
users.
"It doesn't make sense for
me, who knows nothing about engineering, to write prescriptions for engineers," he
says, "so we did away with all that prescriptive stuff, and fell back on this very
clear requirement."
While the agencies go about their
business, Nelson and Hamilton search for promising recycled products and applications
through a number of recycling magazines and by accessing the Internet for up-to-date
information. In addition, much of the product news they receive comes by word of mouth.
"We have our ears up for
information all the time, and we take anything and everything we can get," Hamilton
says. "It may be something we see, something we read about, or something another
jurisdiction has done."
The team is careful to offer
agencies ideas that have been thoroughly researched. Only products and materials expected
to perform well, and that are economical, and readily available in the marketplace are
presented.
As ideas surface, the team
assembles all available information, including specific application information and
performance data from product users and manufacturers. Once complete, the information
packets are presented to agencies.
The policy calls for agencies to
assign appropriate personnel to evaluate each designated product, and to report the
results of their evaluations to the Purchasing Agency. Nelson and Hamilton strive to make
this reporting process as simple as possible for users because, as Nelson says, "they
were not hired to write reports, they were hired to build bridges, maintain stadiums, and
design landscape projects." He adds, "we need their brains for evaluations, but
we can take care of the report writing."
Nelson says, "we bring the
information to liaisons. If they get it and it goes well for them, then we're there. If
they don't get it, because we didn't communicate it effectively, then we'll just try it
again."
Agencies decide on their own if a
product or material provides a noteworthy alternative that makes economic sense.
"When put in those terms,
agencies are delighted to work on implementation," says Nelson. "What they don't
want is to be required to use something that is going to cost too much and not work as
well as the materials with which they are familiar."
When Nelson asks a manager to set
aside staff time to try something new, the agency generally encounters learning-curve
costs. In fact, some agencies set aside funds specifically for trying and evaluating
recycled products.
"When agencies try something
new, they have to work slowly and carefully, and they are going to be spending more money
than they used to on familiar products," Nelson says.
"Karen and I can approach the
Department of Transportation and ask them to use recycled glass as an aggregate substitute
in a road-shoulder base," he says, "but departments hold their performance
requirements and budgetary constraints as their primary consideration."
While budget concerns command
attention, Nelson and Hamilton have faith in the network liaison relationships.
"Liaisons know that we have
been leading them in a good direction, and that we're not going to push them off a cliff
or break their budgets," he says.
Along with the liaison network,
educational opportunities further the program's success. "As far as education goes,
our tours have been one of the best ways to show people how recycled products are being
used," Hamilton says. "We tailor our site tours to a very specific
audience."
"We bring the supplier, the
user, and a handful of people in similar fields to a site to see the product, touch the
product, and ask questions," she says. "The site tours have proven to be very
powerful."
Many times Nelson and Hamilton
will approach an agency with a great idea, but liaisons are unable to follow through
immediately.
"We don't always know what
happens, but if we actively provide samples and take potential users on tours, our message
gets delivered," says Hamilton. "If we can get someone to come out and see
something that someone else has done locally, well, that goes a long way."
County employees add another
dimension to the program's success by actively pursuing ways to use recycled materials in
new applications, and by working with vendors to refine manufacturing processes.
Developers of recycled products
are often in the early stages of identifying the needs of potential customers and
establishing production, marketing, and distribution capabilities. Because performance
history is often unavailable, customer feedback can be vital to future product success.
A demonstration of shredded wood
waste at the King County Jail led to a collaboration between a vendor and a county agency
that ended with specifications development and a $6,000 savings.
"We loaded about a dozen
liaison people on a bus and drove around town looking at the use of shredded wood waste as
a landscape mulch," Nelson says. "It's really quite an attractive and functional
product."
At the time, the county was
working on a $100 million expansion of the West Point Waste Water Treatment Plant.
"The tour timing was good, because Linda Sullivan (Secondary Upgrade Project Manager,
Landscaping Contract) participated in the tour, and was just about to go out for mulch
material," Nelson says.
As a result of the tour, Sullivan
ordered wood waste mulch from Rainier Wood Recyclers, but upon taking delivery was
dissatisfied with the product.
"We were looking for
something with a texture that would be similar to forest litter," Sullivan says.
"We wanted a coarse grind, but the loads that we received were too coarse, similar to
something that contractors would call hog fuel."
Nelson was made aware of the
situation and he suggested that Sullivan contact the supplier, "I told her he'll be
happy to hear any complaints, because he's working on developing his product."
Sullivan says, "we worked
with the vendor to actually adjust the grinders so that we could get a grind that would be
a good combination of coarse and fine material."
Bob Sargent, General Manager,
Rainier Wood Recyclers, says, "Eric was very helpful, first in persuading Linda
Sullivan's group to try the recycled product, and then later in product quality
improvement."
Sargent credits Nelson's help
during the communication process in getting the recycled mulch to the point where Sullivan
was satisfied that it met all her criteria.
The situation was resolved in
three weeks, and wood waste mulch from Rainier Wood Recyclers was used throughout the
20-acre landscaping project.
"Because both parties
maintained good attitudes," Nelson says, "Bob Sargent has developed a good
product for his product line, and Linda Sullivan got a good product for her project."
Rainier's involvement with the
county and the West Point project has increased the amount of business the company does
with municipalities as well as the private sector.
"We just sold about 6,000
yards of mulch to a golf course, that I don't think we would have sold had they not seen
the West Point application," Sargent says. "It's really spawned a lot of sales
growth of our recycled products. It's been a tremendous program for us and has helped the
community."
"Closing the loop is really
critical," Sargent says. "While most municipalities know they need to recycle,
they think in terms of collection, and not buying it back and making sure that there are
markets."
Some agencies, like those doing
administrative work, have little opportunity to increase use of recycled materials. Those
that do, however, are presented with ideas, and Nelson and Hamilton follow up to publicize
their results.
Nelson knows that report writing
is not a priority for operations personnel, so the program avoids "routine reporting
and drudge work like the plague."
Nelson regards detailed reporting as expensive, time-consuming, and not worth the effort. "If we're going to spend that much aggravation, pain, and money, we should just take the money and spend it directly on the product, instead of worrying about counting it," he says.
Nelson and Hamilton eliminate
detailed record keeping by informally tracking agencies performing product evaluations.
For example, the King County Department of Parks and Aquatics is currently evaluating the
use of recycled, plate-glass sand in swimming pool filter systems.
"It could be a real win,
because we've got this little company in town trying to develop a recycled plate glass
application," Nelson says. "I've got a call into the department, and I'll keep
in touch with them until I find out how that evaluation is going."
An integral part of the program
involves gathering product evaluation information and making it available to other
agencies in a timely manner. Hamilton says, "In the past we'd personally contact each
liaison and write up summaries, but it became quite difficult to compile all the
information."
The team created a short-answer
questionnaire that covers each project in a simple fact-sheet format, providing a basic
product performance summary.
Key questions garner information on project personnel, cost and savings, product performance, installation details, and manufacturer and distribution contacts.
Once a questionnaire has been
completed by mail or telephone, the summary is uploaded in more or less narrative form, to
the program's Web site at: http://www.metrokc.gov/procure/green/index.htm.
Nelson and Hamilton have created a
Web site that allows them to provide information to county agencies, as well as other
interested members of the community. Although the team does not have the resources to
monitor site visits, Nelson feels that putting "real people's real answers out there
is the most effective communications tool." He adds, "it allows us to reach many
agencies without duplicating our efforts."
At times, Nelson will suggest that
a liaison check out a report on the Web site that he or Hamilton has posted. He says,
"most agencies have Web access, and soon all will."
The program's benefits have not
been realized without a number of significant challenges. "Specifically, our number
one challenge is that we just doubled the number of people within county agencies."
In 1996, the county reorganized to
absorb transit and wastewater responsibilities, forcing Nelson and Hamilton to expand the
liaison network to all the reorganized agencies.
Agency personnel require
information to specify effectively and apply recycled goods as substitutes for familiar
products, and "generically, the most important challenge is the fact that the project
managers, designers, and contractors are not familiar with the recycled materials."
Nelson stresses that neither he
nor Hamilton will approach an agency with a product or material unless they are absolutely
convinced of it's potential.
"The most important thing for
us is credibility, and we must maintain that very fragile credibility with our agency
liaisons," he says. "If we present an agency with an idea that costs them too
much money, gets their name in the newspaper in a negative way, causes them some form of
embarrassment, or just doesn't work," says Nelson, "and we do that over and over
again, we become a big waste of time, and we can't get them to play any more."
It is important that agencies know
that sampling new materials will not compromise performance standards or economic
constraints.
"We need their full attention
and engagement to get the best use of their brains for these projects, and we have to be
very careful about bringing them ideas that don't hurt them," he says.
Nelson knows though, that he has a
little leeway regarding agencies and liaisons with whom he has a long-standing
relationship.
"We've done so many
successful things with Tony Guerrero, (former Maintenance Superintendent, Stadium
Administration, King Dome) that we can bring him completely new ideas, and he'll try them
out."
Guerrero says, "Eric would
bring us something to try, and if we didn't have an immediate use, we'd hang on to it for
a future application."
Nelson's suggestion of recycled
plastic wood proved to be a money-saving, efficient alternative to the natural wood used
in certain applications at the King Dome.
Astro turf used on the playing
field is dropped into a channel cut into the concrete floor, where it was traditionally
secured with natural wood wedges. The wedges were beat in place with sledge hammers and
pried out with crowbars.
Guerrero says, "I had many
problems with water getting into the channels, swelling and rotting the wood."
When Nelson suggested recycled
plastic wood as an alternative, Guerrero believed that the plastic could be cut and
mitered like natural wood.
"At first the carpenters were
skeptical," Guerrero says, "but after testing the product, we ended up
purchasing 1,500 linear feet of recycled plastic wood."
Besides proving to be a superior
wedge, the plastic wood was found to withstand sledgehammer abuse better than natural
wood, and thereby cut replacement costs considerably.
"There has to be a pioneer,
of sorts, to purchase and test recycled products," Guerrero says. "After people
see the success of a product, they tend to jump right on it."
The use of plastic lumber at the
King Dome led maintenance personnel at the B.C. Place Stadium in Vancouver, British
Columbia, Canada, and the Metro Dome in Minneapolis, MN, to use it in similar
applications.
"I'm really in favor of
closing the loop and getting the prices down to where they are competitive with the virgin
products," Guerrero says. "The more we buy and use, the cheaper it's going to be
for everyone."
Guerrero found the help provided
by Nelson and Hamilton to be invaluable. "The Pacific Northwest, and King County in
particular, are very proactive in helping agencies write specifications for purchasing
recycled products."
Paper purchases have always been a
program success. Recycled paper purchases grew from eight percent in 1989, to 93 percent
almost one million dollars worth in 1995/96 (Table 1).
"When policy implementation
began, we jumped up to 50 or 60 percent right away," Nelson says.
Because the original policy
included a 15 percent price preference, recycled paper has proven to be a fairly simple
procurement from the start.
By applying a price preference,
the Procurement Services Division essentially forces agencies to make the recycled choice.
"In limited instances when you're talking about something that is truly identical,
then you can apply a price preference without consequences," he says. "When you
get into more complex items, price preference becomes more of a hindrance than a
help."
Price preferences are ideal for
procurement of recycled products and materials that are equal to non-recycled
counterparts. Nelson says, "we can look any agency straight in the eye and say, 'I
know you're nervous about this, but this is really the same thing.' "
Nelson adds: "That 15 percent
has been prescient, because it has been just exactly the right number for us to almost
guarantee that we are going to purchase recycled paper."
The county, which maintains term
supply contracts for recycled paper, rarely has to use the entire 15 percent because
recycled paper has historically been running at about 5 percent above non-recycled.
The centrally-administered
contacts and purchase orders enable agencies to purchase hundreds of recycled-paper
products at low and consistent prices.
The county establishes term supply
contracts for other recycled products as well, including anti-freeze, re-refined oil, tire
retreading services, can liners, hog fuel, and more.
Term supply contracts allow
agencies to order materials as needed, without re-negotiating, at lower prices, with
consistent specifications, and minimal delays in obtaining materials.
While recycled paper purchases are
relatively simple, non-paper, recycled-content product procurement can be quite
complicated. Besides lacking price preference advantages, many items suffer from
under-developed market places.
To add another wrinkle, these
products are often purchased through complex engineering and construction contracts, and
may depend on specific materials requirements; acceptance by state, federal, and other
external organizations; product price and availability; and the ability of contractors to
install or use the products.
In 1995/96, county non-paper
recycled product purchases totaled over $780,000, with $549,000 obtained through
term-supply and one-time purchase contracts, and over $232,500 through construction
contracts.
"Some of these recycled
materials have turned out to be big money savers (See Table II)," Nelson says. Since
1991, recycled toner cartridges for laser printers have been purchased under a term supply
contract developed in collaboration with local vendors. The cartridges meet original
equipment standards and are guaranteed.
The county purchased more than
2,500 recycled cartridges during the 1995/96 year, saving over $200,000. Nelson says,
"the current contract allows us to purchase cartridges at about one third of the cost
of news ones."
Nelson views recycled concrete
aggregate as an area with room for growth. "We're seeing a lot of our agencies
specifying these materials more and more frequently." Another area that Nelson thinks
will take off is recycled glass aggregate.
He is especially hopeful because a
local recycling facility has mountains of recycled glass that needs an application.
"King County Solid Waste Division did a number of projects where they used recycled
glass as pipe bedding aggregate," he says.
Surplus recycled materials often
lead the county and recycling facilities to develop new applications, but Nelson warns
these applications must not become requirements in case supplies become unavailable.
"I will be perfectly happy if
we continue to work with county agencies so that their specifications always allow for the
use of recycled materials."
Purchase summaries are an
important measure of the program's success, though agencies are not required to keep
elaborate records. The team uses existing accounting or management information systems
wherever possible.
Information on the quantity and
dollar amount of non-paper recycled product purchases (Table III) is collected from term
supply contracts, while direct purchases are reported by agency liaisons.
"One the one hand, we have
supply contracts, and Karen and I call the vendors each quarter to get a reading,"
Nelson says. "It's not as onerous as it sounds; we're only talking about a few dozen
contracts."
On the other hand the county has
major projects, that involve a cascade of contractors, subcontractors, designers, and all
sorts of people. In those cases, the county has no single accounting office that maintains
specific numbers on recycled material usage.
For this information, Nelson and
Hamilton must go to the project managers and their subordinates.
Because agencies are not required
to use the official procurement system for purchases less than $2,500, the program is
unable to track those purchases, further frustrating bookkeeping efforts.
Considering the program's success
in 1997, Nelson says, "there is no reason to believe that we will not continue the
trend that we've established over the last few years, which is gradual increase."
Nelson, Hamilton, and the liaison
network are focusing a good deal of effort on construction contracts for 1997 and beyond.
"It is a very slow, convoluted process involving many agencies, over which we have no
direct control," he says, "but it's a lot of fun because we are finding that
local designers and architects have an interest in using recycled materials."
Nelson hopes that, "together
we may be able to bring about the construction of some major county projects using
recycled materials in a highly visible way this is our objective for the future."
Editor's Note: The King County Recycled Product Procurement Program is on the Internet. Look for the 1997 Annual Report on the Web site in September. For more information, contact Eric Nelson by phone: 206-296-4324 or e-mail: eric.nelson@metrokc.gov.
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